⚡ HALO PRIME MOVER ARCHITECTURE

Modular. Redundant. Battery‑Driven. Engineered for 300 RPM Precision.

Every HALO system — from the HALO‑110 to the HALO‑660 — is powered by Quartz’s proprietary Modular BLDC Prime Mover Architecture, a breakthrough mechanical‑electric drive system designed to keep the Vertical Axial Flux PMG locked at 300 rpm under any load.

This architecture transforms the HALO series into a self‑stabilizing power engine with unmatched reliability, efficiency, and uptime.


🔧 Modular BLDC Torque Engine (1 Active + 3 On‑Cue Redundancy)

Instead of relying on a single oversized motor, each HALO unit uses a ring of high‑efficiency BLDC drive modules, each contributing torque through a precision belt‑drive reduction system.

Each BLDC module includes:

  • High‑speed BLDC motor (2,500–3,000 rpm)
  • 10:1 mechanical reduction to the PMG shaft
  • 22 kW torque capacity per module
  • Independent drive controller
  • Hot‑swap mounting plate
  • PLC‑managed torque command channel

This modular approach allows the HALO system to scale torque on demand, activating only the motors required for the current load.


🧠 PLC‑Orchestrated Torque Sharing

At the heart of the HALO engine is a Siemens S7‑1200 PLC that continuously monitors:

  • PMG shaft speed
  • Load demand
  • Battery SOC
  • Motor temperature
  • Drive health

The PLC dynamically decides:

  • How many BLDC modules should be active
  • How torque is distributed
  • When to bring additional modules online
  • When to isolate a module for efficiency or redundancy

This creates a self‑balancing mechanical ecosystem that maintains perfect 300 rpm stability.


🔋 Battery‑Driven, Efficiency‑Optimized

The BLDC prime mover is powered directly from the HALO’s LFP battery bank.
To protect battery life and maximize runtime:

  • Only the minimum number of BLDC modules are activated at any moment
  • Sleeping modules are fully isolated (zero idle draw)
  • Active modules operate in their high‑efficiency torque band
  • SOC‑aware logic prevents unnecessary battery drain

This ensures the prime mover is never a burden on the system — only a controlled, efficient overhead.


🌀 Scalable Power: 60 kW to 660 kW

The same BLDC module is used across the entire HALO family:

  • HALO‑110 / 220 / 330:
    4‑module primary ring (1 active, 3 on‑cue)
  • HALO‑440 / 550 / 660:
    8‑module dual‑ring configuration for industrial and compute applications

This modularity gives HALO systems:

  • N+1 or N+2 redundancy
  • Graceful degradation under fault
  • Continuous uptime for mining, AI, and mission‑critical loads
  • Easy field serviceability

🏆 Why This Matters

Traditional generators rely on a single mechanical drive source.
If it fails — the system fails.

HALO’s modular BLDC architecture delivers:

  • Redundancy: multiple motors, independent drives
  • Resilience: automatic failover
  • Efficiency: torque‑on‑demand
  • Precision: locked 300 rpm for clean 50/60 Hz output
  • Scalability: same module, any power class
  • Serviceability: swap a module in minutes

This is not a generator.
This is a next‑generation power engine.


110KW-300-ANTMINER S21
This is a Quartz Power Solutions HALO-110. This is a 110KW power generation unit. The power generator has a Vertical Axial Flux 110KW power head inside of a HALO PLC, Cabinet, Inverter, Controller, Load dump with a battery bank and optional transfer switch. This power variance was configured with Antminer S21 Cryptocurrency mining rigs/pc hardware.
Power Output-RPM110KW-300
– Rated Wattage (Running/Continuous)110000W
– Peak Wattage (Surge/Startup)111000W
PMG
– Vertical Axial Flux
– Length*Width*height43″/1100mm * 43″/1100mm * 18″/450mm
– Weight1213lb/550kg
Voltage & Frequency
– 120V / 240V / 3-Phase
– 60Hz (or 60/50Hz for international units)
Outlets & Connectivity
– Number and type of AC outlets (e.g., 5-20R, L14-30R)based on desired region of operation
– USB ports, 12V DC, or RV-ready?based on desired region of operation
– Smart monitoring / Bluetooth / Wi-Fi?Yes
– GPSYes
Noise Level
– dB rating at 25% or 50% load (measured at 23 ft or 7m)
Weight & Dimensions-HALO 110KW
– Dry weight (lbs/kg)
– L × W × H (in/cm)48″/122 cm*48″/122 cm * 48″/122 cm
Weight & Dimensions-controller
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-inverter
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-battery bank
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Rated Voltage(V): 409.6V, Rated Capacity (Ah): 200 Ah, Rated Energy(Wh): 81920Wh. Cycle Life: 6000 @ 80%DOD. 5 year warranty, design life 15 years. 5Shelf Battery Rack*2
Start Type
– Recoil / Electric / Remote / Auto-start
Safety & Compliance
– Low-oil shutdown
– Overload protection
– EPA / CARB / CE / ISO certifications
Use Case Tags
– Off-grid / Backup / Construction / RV / Mining / Events
Bonus Features
– Parallel-ready?
– Solar charging input?
– Cold start tech?
– Built-in wheels or handles?
– PLC controllerBeckhoff CX + IPC
– FLIR cameraAX8
– 8K cameraReolink
– Starlink Communications
– Open Frame
– Attenuation cabinet
– Steel Container
– Building integration
Antminer s21
110 kW @ 300 rpm | 120–140 kW controller | 100–110 kW wind GTI | 4× SUN‑25K + 220–350 kWh LFP *2
110KW GeneratorControllerInverterBattery bankAntminer S21