HALO PRIME MOVER ARCHITECTURE

Modular. Redundant. Battery‑Driven. Engineered for 300 RPM Precision.

Every HALO system — from the HALO‑110 to the HALO‑660 — is powered by Quartz’s proprietary Modular BLDC Prime Mover Architecture, a breakthrough mechanical‑electric drive system designed to keep the Vertical Axial Flux PMG locked at 300 rpm under any load.

This architecture transforms the HALO series into a self‑stabilizing power engine with unmatched reliability, efficiency, and uptime.


Modular BLDC Torque Engine (1 Active + 3 On‑Cue Redundancy)

Instead of relying on a single oversized motor, each HALO unit uses a ring of high‑efficiency BLDC drive modules, each contributing torque through a precision belt‑drive reduction system.

Each BLDC module includes:

  • High‑speed BLDC motor (2,500–3,000 rpm)
  • 10:1 mechanical reduction to the PMG shaft
  • 22 kW torque capacity per module
  • Independent drive controller
  • Hot‑swap mounting plate
  • PLC‑managed torque command channel

This modular approach allows the HALO system to scale torque on demand, activating only the motors required for the current load.


PLC‑Orchestrated Torque Sharing

At the heart of the HALO engine is a Siemens S7‑1200 PLC that continuously monitors:

  • PMG shaft speed
  • Load demand
  • Battery SOC
  • Motor temperature
  • Drive health

The PLC dynamically decides:

  • How many BLDC modules should be active
  • How torque is distributed
  • When to bring additional modules online
  • When to isolate a module for efficiency or redundancy

This creates a self‑balancing mechanical ecosystem that maintains perfect 300 rpm stability.


Battery‑Driven, Efficiency‑Optimized

The BLDC prime mover is powered directly from the HALO’s LFP battery bank.
To protect battery life and maximize runtime:

  • Only the minimum number of BLDC modules are activated at any moment
  • Sleeping modules are fully isolated (zero idle draw)
  • Active modules operate in their high‑efficiency torque band
  • SOC‑aware logic prevents unnecessary battery drain

This ensures the prime mover is never a burden on the system — only a controlled, efficient overhead.


Scalable Power: 60 kW to 660 kW

The same BLDC module is used across the entire HALO family:

  • HALO‑110 / 220 / 330:
    4‑module primary ring (1 active, 3 on‑cue)
  • HALO‑440 / 550 / 660:
    8‑module dual‑ring configuration for industrial and compute applications

This modularity gives HALO systems:

  • N+1 or N+2 redundancy
  • Graceful degradation under fault
  • Continuous uptime for mining, AI, and mission‑critical loads
  • Easy field serviceability

Why This Matters

Traditional generators rely on a single mechanical drive source.
If it fails — the system fails.

HALO’s modular BLDC architecture delivers:

  • Redundancy: multiple motors, independent drives
  • Resilience: automatic failover
  • Efficiency: torque‑on‑demand
  • Precision: locked 300 rpm for clean 50/60 Hz output
  • Scalability: same module, any power class
  • Serviceability: swap a module in minutes

This is not a generator.
This is a next‑generation power engine.


QUARTZ POWER SOLUTIONS-HALO-110-300
110KW-300
This is a Quartz Power Solutions HALO-110. This is a 110KW power generation unit. The power generator has a Vertical Axial Flux 110KW power head inside of a HALO PLC, Cabinet, Inverter, Controller, Load dump with a battery bank and optional transfer switch.
Power Output-RPM110KW-300
– Rated Wattage (Running/Continuous)110000W
– Peak Wattage (Surge/Startup)111000W
PMG
– Vertical Axial Flux
– Length*Width*Height43″/1100mm * 43″/1100mm * 18″/450mm
– Weight1213lb/550kg
Voltage & Frequency
– 120V / 240V / 3-Phase
– 60Hz (or 60/50Hz for international units)
Outlets & Connectivity
– Number and type of AC outlets (e.g., 5-20R, L14-30R)based on desired region of operation
– USB ports, 12V DC, or RV-ready?based on desired region of operation
– Smart monitoring / Bluetooth / Wi-Fi?Yes
– GPSYes
Noise Level
– dB rating at 25% or 50% load (measured at 23 ft or 7m)
Weight & Dimensions-HALO 110KW
– Dry weight (lbs/kg)2575lb/1168kg
– L × W × H (in/cm)48″/122 cm*48″/122 cm * 48″/122 cm
Weight & Dimensions-controller
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-inverter
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-battery bank
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Rated Voltage(V): 409.6V, Rated Capacity (Ah): 200 Ah, Rated Energy(Wh): 81920Wh. Cycle Life: 6000 @ 80%DOD. 5 year warranty, design life 15 years. 5Shelf Battery Rack*2
Start Type
– Recoil / Electric / Remote / Auto-start
Safety & Compliance
– Low-oil shutdown
– Overload protection
– EPA / CARB / CE / ISO certifications
Use Case Tags
– Off-grid / Backup / Construction / RV / Mining / Events
Bonus Features
– Parallel-ready?
– Solar charging input?
– Cold start tech?
– Built-in wheels or handles?
– PLC controllerSiemens S7-1200
– IPC RoleSCADA/AI
– FLIR cameraAX8
– 8K cameraReolink
– Starlink Communications
– Open Frame
– Attenuation cabinet
– Steel Container
– Building integration
110 kW @ 300 rpm | 120–140 kW controller | 100–110 kW wind GTI | 4× SUN‑25K + 220–350 kWh LFP *2
110KW GeneratorControllerInverterBattery bank
QUARTZ POWER SOLUTIONS-HALO-220-300
220KW-300
This is a Quartz Power Solutions HALO-220. This is a 220KW power generation unit. The power generator has a Vertical Axial Flux 220KW power head inside of a HALO PLC Cabinet, Inverter, Controller, Load dump with a battery bank and optional transfer switch.
Power Output-RPM220KW-300
– Rated Wattage (Running/Continuous)220000W
– Peak Wattage (Surge/Startup)221000W
PMG
– Vertical Axial Flux
– Length*Width*Height43″/1100mm * 43″/1100mm * 18″/450mm
* (2)
– Weight1213lb/550kg * (2)
Voltage & Frequency
– 120V / 240V / 3-Phase
– 60Hz (or 60/50Hz for international units)
Outlets & Connectivity
– Number and type of AC outlets (e.g., 5-20R, L14-30R)based on desired region of operation
– USB ports, 12V DC, or RV-ready?based on desired region of operation
– Smart monitoring / Bluetooth / Wi-Fi?Yes
– GPSYes
Noise Level
– dB rating at 25% or 50% load (measured at 23 ft or 7m)
Weight & Dimensions-HALO 220KW
– Dry weight (lbs/kg)3788lb/1718kg
– L × W × H (in/cm)48″/122 cm*48″/122 cm * 48″/122 cm
Weight & Dimensions-controller
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-inverter
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-battery bank
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Rated Voltage(V): 409.6V, Rated Capacity (Ah): 200 Ah, Rated Energy(Wh): 81920Wh. Cycle Life: 6000 @ 80%DOD. 5 year warranty, design life 15 years. 5Shelf Battery Rack*4
Start Type
– Recoil / Electric / Remote / Auto-start
Safety & Compliance
– Low-oil shutdown
– Overload protection
– EPA / CARB / CE / ISO certifications
Use Case Tags
– Off-grid / Backup / Construction / RV / Mining / Events
Bonus Features
– Parallel-ready?
– Solar charging input?
– Cold start tech?
– Built-in wheels or handles?
– PLC controllerSiemens S7-1200
– IPC RoleSCADA/AI
– FLIR cameraAX8
– 8K cameraReolink
– Starlink Communications
– Open Frame
– Attenuation cabinet
– Steel Container
– Building integration
110 kW @ 300 rpm | 120–140 kW controller | 100–110 kW wind GTI | 4× SUN‑25K + 220–350 kWh LFP *4
220KW GeneratorControllerInverterBattery bank
QUARTZ POWER SOLUTIONS-HALO-330-300
330KW-300
This is a Quartz Power Solutions HALO-330. This is a 330KW power generation unit. The power generator has a Vertical Axial Flux 330KW power head inside of a HALO PLC, Cabinet, Inverter, Controller, Load dump with a battery bank and optional transfer switch.
Power Output-RPM330KW-300
– Rated Wattage (Running/Continuous)330000W
– Peak Wattage (Surge/Startup)331000W
PMG
– Vertical Axial Flux
– Length*Width*Height43″/1100mm * 43″/1100mm * 18″/450mm
* (3)
– Weight1213lb/550kg * (3)
Voltage & Frequency
– 120V / 240V / 3-Phase
– 60Hz (or 60/50Hz for international units)
Outlets & Connectivity
– Number and type of AC outlets (e.g., 5-20R, L14-30R)based on desired region of operation
– USB ports, 12V DC, or RV-ready?based on desired region of operation
– Smart monitoring / Bluetooth / Wi-Fi?Yes
– GPSYes
Noise Level
– dB rating at 25% or 50% load (measured at 23 ft or 7m)
Weight & Dimensions-HALO 330KW
– Dry weight (lbs/kg)5001lb/2268kg
– L × W × H (in/cm)48″/122 cm*48″/122 cm * 48″/122 cm
Weight & Dimensions-controller
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-inverter
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-battery bank
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Rated Voltage(V): 409.6V, Rated Capacity (Ah): 200 Ah, Rated Energy(Wh): 81920Wh. Cycle Life: 6000 @ 80%DOD. 5 year warranty, design life 15 years. 5Shelf Battery Rack*6
Start Type
– Recoil / Electric / Remote / Auto-start
Safety & Compliance
– Low-oil shutdown
– Overload protection
– EPA / CARB / CE / ISO certifications
Use Case Tags
– Off-grid / Backup / Construction / RV / Mining / Events
Bonus Features
– Parallel-ready?
– Solar charging input?
– Cold start tech?
– Built-in wheels or handles?
– PLC controllerSiemens S7-1200
– IPC RoleSCADA/AI
– FLIR cameraAX8
– 8K cameraReolink
– Starlink Communications
– Open Frame
– Attenuation cabinet
– Steel Container
– Building integration
110 kW @ 300 rpm | 120–140 kW controller | 100–110 kW wind GTI | 4× SUN‑25K + 220–350 kWh LFP *6
330KW GeneratorControllerInverterBattery bank
QUARTZ POWER SOLUTIONS-HALO-440-300
440KW-300
This is a Quartz Power Solutions HALO-440. This is a 440KW power generation unit. The power generator has a Vertical Axial Flux 440KW power head inside of a HALO PLC, Cabinet, Inverter, Controller, Load dump with a battery bank and optional transfer switch.
Power Output-RPM440KW-300
– Rated Wattage (Running/Continuous)440000w
– Peak Wattage (Surge/Startup)441000W
PMG
– Vertical Axial Flux
– Length*Width*Height43″/1100mm * 43″/1100mm * 18″/450mm
* (4)
– Weight1213lb/550kg * (4)
Voltage & Frequency
– 120V / 240V / 3-Phase
– 60Hz (or 60/50Hz for international units)
Outlets & Connectivity
– Number and type of AC outlets (e.g., 5-20R, L14-30R)based on desired region of operation
– USB ports, 12V DC, or RV-ready?based on desired region of operation
– Smart monitoring / Bluetooth / Wi-Fi?Yes
– GPSYes
Noise Level
– dB rating at 25% or 50% load (measured at 23 ft or 7m)
Weight & Dimensions-HALO 440KW
– Dry weight (lbs/kg)3214lb/2818kg
– L × W × H (in/cm)48″/122 cm*48″/122 cm * 48″/122 cm
Weight & Dimensions-controller
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-inverter
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-battery bank
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Rated Voltage(V): 409.6V, Rated Capacity (Ah): 200 Ah, Rated Energy(Wh): 81920Wh. Cycle Life: 6000 @ 80%DOD. 5 year warranty, design life 15 years. 5Shelf Battery Rack*8
Start Type
– Recoil / Electric / Remote / Auto-start
Safety & Compliance
– Low-oil shutdown
– Overload protection
– EPA / CARB / CE / ISO certifications
Use Case Tags
– Off-grid / Backup / Construction / RV / Mining / Events
Bonus Features
– Parallel-ready?
– Solar charging input?
– Cold start tech?
– Built-in wheels or handles?
– PLC controllerSiemens S7-1200
– IPC RoleSCADA/AI
– FLIR cameraAX8
– 8K cameraReolink
– Starlink Communications
– Open Frame
– Attenuation cabinet
– Steel Container
– Building integration
110 kW @ 300 rpm | 120–140 kW controller | 100–110 kW wind GTI | 4× SUN‑25K + 220–350 kWh LFP *8
440KW GeneratorControllerInverterBattery bank
QUARTZ POWER SOLUTIONS-HALO-550-300
550KW-300
This is a Quartz Power Solutions HALO-550. This is a 550KW power generation unit. The power generator has a Vertical Axial Flux 110KW power head inside of a HALO PLC, Cabinet, Inverter, Controller, Load dump with a battery bank and optional transfer switch.
Power Output-RPM550KW-300
– Rated Wattage (Running/Continuous)550000W
– Peak Wattage (Surge/Startup)551000W
PMG
– Vertical Axial Flux
– Length*Width*Height43″/1100mm * 43″/1100mm * 18″/450mm
* (5)
– Weight1213lb/550kg * (5)
Voltage & Frequency
– 120V / 240V / 3-Phase
– 60Hz (or 60/50Hz for international units)
Outlets & Connectivity
– Number and type of AC outlets (e.g., 5-20R, L14-30R)based on desired region of operation
– USB ports, 12V DC, or RV-ready?based on desired region of operation
– Smart monitoring / Bluetooth / Wi-Fi?Yes
– GPSYes
Noise Level
– dB rating at 25% or 50% load (measured at 23 ft or 7m)
Weight & Dimensions-HALO 550KW4427lb/3368kg
– Dry weight (lbs/kg)6927lb/3151kg
– L × W × H (in/cm)48″/122 cm*48″/122 cm * 48″/122 cm
Weight & Dimensions-controller
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-inverter
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Weight & Dimensions-battery bank
– Dry weight (lbs/kg)
– L × W × H (in/cm)
Rated Voltage(V): 409.6V, Rated Capacity (Ah): 200 Ah, Rated Energy(Wh): 81920Wh. Cycle Life: 6000 @ 80%DOD. 5 year warranty, design life 15 years. 5Shelf Battery Rack*10
Start Type
– Recoil / Electric / Remote / Auto-start
Safety & Compliance
– Low-oil shutdown
– Overload protection
– EPA / CARB / CE / ISO certifications
Use Case Tags
– Off-grid / Backup / Construction / RV / Mining / Events
Bonus Features
– Parallel-ready?
– Solar charging input?
– Cold start tech?
– Built-in wheels or handles?
– PLC controllerSiemens S7-1200
– IPC RoleSCADA/AI
– FLIR cameraAX8
– 8K cameraReolink
– Starlink Communications
– Open Frame
– Attenuation cabinet
– Steel Container
– Building integration
110 kW @ 300 rpm | 120–140 kW controller | 100–110 kW wind GTI | 4× SUN‑25K + 220–350 kWh LFP *10
550KW GeneratorControllerInverterBattery bank